Applications:<\/strong><\/p> In battery research, extruders are used to process:<\/p> Laboratory extruders make it possible to:<\/p> <\/p>\t\n\t In research and development, only limited quantities of expensive raw materials are often available. Compact laboratory extruders enable the processing of small amounts of material while maintaining a high degree of process control. This allows for the development of formulations, the optimization of process parameters, and the preparation of scale-up strategies. Such systems are indispensable tools, particularly in the pharmaceutical industry, battery research, and materials development. Advantages of Small Screw Diameters<\/strong>Extruders with small screw diameters significantly reduce material consumption. This is particularly important for high-cost active ingredients, specialty polymers, or innovative battery materials. At the same time, the results can be scaled up to larger production facilities, thereby reducing development risks. Three-Tec manufactures the world\u2019s smallest laboratory extruders with screw diameters starting at just 5 mm. Learn more about our Extruders<\/a>.<\/p>\t\n\t Mechanochemistry uses mechanical energy\u2014such as shear forces, pressure, or intensive mixing\u2014to specifically modify materials or trigger chemical reactions. Compared to conventional methods, this approach allows for the reduction or complete elimination of solvent use. Twin-screw extruders, in particular, offer ideal conditions for mechanochemical processes. Through the controlled application of shear energy, temperature, and residence time, materials can be continuously mixed, modified, or made to react. This allows multiple process steps to be combined in a single system. Typical applications include the modification of polymers, the production of composite materials, the development of battery materials, and low-solvent or solvent-free manufacturing processes. The combination of mechanochemistry and twin-screw extrusion opens up new possibilities for efficient, sustainable, and scalable material development processes\u2014from the laboratory to production. You can find more information on this topic in our article Extruders in mechanochemistry<\/a>.<\/p>\t\n\t Extrusion is a key technology for the production of plant-based meat alternatives, also known as meat analogues. In this process, plant-based proteins\u2014such as those derived from soy, peas, wheat, or other raw materials\u2014are processed under defined temperature, pressure, and shear conditions. During the extrusion process, fibrous structures are formed that resemble various meat products in texture and bite. Twin-screw extruders, in particular, are used due to their excellent mixing and processing capabilities. They enable the precise processing of complex recipes and consistent product quality. The extrusion of meat analogues is used in both product development and industrial production and offers manufacturers a flexible platform for developing innovative and sustainable foods. You can find more information on this topic in our articles High quality meat substitutes made with Three-Tec extruders<\/a> and Tender meat alternatives from the extruder<\/a>.<\/p>\t\n\t Extrusion systems are increasingly being used to process polymers for electrospinning processes. In this process, materials can:<\/p> <\/p>\t\n\t What is hot-melt extrusion, and what is it used for? Extrusion in Pharma, Batterietechnik und Forschung Moderne Extrusionstechnologie f\u00fcr innovative Anwendungen Extrusionsverfahren sind l\u00e4ngst nicht mehr auf die klassische Kunststoffindustrie beschr\u00e4nkt. Heute werden sie in zahlreichen Hightech-Bereichen eingesetzt. Moderne Extrusionstechnologie verbindet Forschung, Entwicklung und Produktion. Sie erm\u00f6glicht eine pr\u00e4zise Verarbeitung von Materialien und er\u00f6ffnet neue M\u00f6glichkeiten in Bereichen wie Pharma, Batterietechnologie, Polymerentwicklung und Electrospinning. Hot-Melt […]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":1870,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_seopress_titles_title":"Moderne Extrusionstechnologie | Three-Tec","_seopress_titles_desc":"Extrusion in Pharma, Batterietechnik und 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Materials\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tResearch and Development\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tWhy are laboratory extruders important for research and development?\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tExtruders in mechanochemistry\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tExtrusion for Meat Alternatives (Meat Analogues)\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tExtrusion and Electrospinning\n\t\t\t<\/h2>\n\t\t\t
\n\t\t\t\tFrequently Asked Questions\n\t\t\t<\/h2>\n\t\t\t
<\/strong>Hot-melt extrusion is a well-established process in pharmaceutical development. Among other things, it is used to improve the solubility of active ingredients, enable continuous manufacturing processes, and develop controlled-release formulations. What are extruders used for in battery research?<\/strong>
In battery research, extruders are used to process, among other things, active materials, conductive additives, polymer binders, and solid electrolyte materials for the development of new cell concepts. What is mechanochemistry, and what role does the extruder play in it?<\/strong>
Mechanochemistry uses mechanical energy, such as shear forces or pressure, to modify materials or trigger chemical reactions\u2014often with reduced or no use of solvents. Twin-screw extruders provide ideal conditions for such processes through controlled shear energy, temperature, and residence time. How are extruders used in the production of meat alternatives?<\/strong>
Plant-based proteins, such as those derived from soy, peas, or wheat, are extruded under specific temperature, pressure, and shear conditions. This process creates fibrous structures that mimic the texture and bite of meat products. Twin-screw extruders, in particular, are used here because of their mixing and processing capabilities. What role does extrusion play in electrospinning?<\/strong>Extrusion systems are used to homogenize, compound, modify, and formulate polymers for subsequent electrospinning processes before they are converted into micro- or nanofibers. Why are small screw diameters particularly well-suited for research and development?<\/strong>Small screw diameters significantly reduce material consumption, which is particularly important when working with expensive active ingredients, specialty polymers, or new battery materials. At the same time, the results can be reliably scaled up to larger production facilities.<\/p>\t\n\t\n\t\t\t\tOther Topics\n\t\t\t<\/h2>\nDosing Technology: Fundamentals, Methods, and Applications<\/a>Extrusion Explained Simply: From Raw Material to Final Product<\/a>Polymer Compounding: Targeted Optimization of Materials<\/a>Laboratory Extruders for Research, Development, and Scale-Up<\/a>Scale-up: The Path from the Lab to Production<\/a>","protected":false},"excerpt":{"rendered":"